Infrared Line Scanners for High-Speed Industrial Monitoring

Boost operational accuracy with advanced infrared line scanners from THERMAL INFRARED DEVICES, ideal for process control, automation, and real-time inspection.

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Precision Infrared Line Scanning

Infrared line scanners capture precise temperature profiles of fast-moving surfaces, building thermal maps line-by-line. Ideal for monitoring paper, metals, glass, textiles, and rubber in high-speed manufacturing, they ensure quality, detect faults early, and optimize performance. We deliver scalable, reliable systems for seamless integration and real-time process control.

Integrated Technologies and Core Components

In addition to offering products and systems developed by our team and trusted partners for infrared line scanners, we are proud to carry top-tier technologies from Global Advanced Operations Tek Inc. (GAO Tek Inc.) and Global Advanced Operations RFID Inc. (GAO RFID Inc.). These reliable, high-quality products and systems enhance our ability to deliver comprehensive technologies, integrations, and services you can trust. Where relevant, we have provided direct links to select products and systems from GAO Tek Inc. and GAO RFID Inc.

Core Components

Hardware

  • High-speed rotating mirrors for line-by-line thermal capture
    → Enabled through Motion & Position Sensors for precise mirror movement and scanning alignment.
  • Uncooled or cooled infrared detectors (MWIR or LWIR)
    → Powered by Optical & Imaging Sensors for accurate mid-to-long wave infrared detection.
  • Protective IP66/IP67-rated casings for industrial environments
    → Reinforced using Industrial & Asset Monitoring Sensors enclosures for robust field deployment.
  • Adjustable field-of-view lenses for different material widths
    → Integrated with Infrared Thermometers & Cameras for dynamic field-of-view configuration.
  • Mounting brackets for conveyor and system integration
    → Supported by IoT Accessories to ensure seamless mechanical integration into scanning systems.
  • Internal processors for instant image construction
    → Accelerated via Device Edge solutions for real-time thermal image formation.

Software Components

  • Real-time thermal mapping and defect detection
  • Automated alarms and temperature thresholding
  • Product tracking and zone-based monitoring
  • Compatibility with SCADA, PLCs, and MES systems
  • Historical data logging for quality audits
  • Visual overlay and reporting features

Cloud Services

  • Secure cloud backup and reporting dashboards
  • Remote diagnostics and firmware updates
  • Predictive analytics for process optimization
  • Integration with enterprise-level cloud platforms
  • Custom dashboards for plant-wide visibility

Key Features and Functionalities

  • Continuous, real-time temperature profiling
  • Supports conveyor belt speeds up to 3,000 feet/min
  • Wide temperature measurement ranges (-20°C to 1800°C)
  • Compact design for easy installation in tight industrial setups
  • Visualizes thermal anomalies before physical defects appear
  • Advanced analytics for temperature trends and hotspots
  • Built-in alignment tools for precise positioning

Integrations and Compatibility

  • Compatible with major industrial automation platforms (Siemens, Rockwell, GE)
  • Integrates with existing machine vision and inspection systems
  • Modbus, OPC-UA, and MQTT protocol support
  • Works with MES, SCADA, and cloud IoT infrastructure
  • Supports real-time data feeds to quality control systems

Benefits of our Infrared Line Scanners

  • Enhance quality control with precision thermal profiling
  • Reduce material waste and rework by detecting defects early
  • Ensure safety through overheating alerts and monitoring
  • Improve energy efficiency with consistent thermal regulation
  • Save time and manpower with automated inspection
  • Achieve compliance with industry and safety standards

Applications of Infrared Line Scanners

  • Steel and aluminum rolling mills
  • Glass sheet and float glass production
  • Pulp and paper processing
  • Plastic extrusion and thermoforming
  • Food processing conveyor systems
  • Automotive parts and brake pad inspection
  • Textile and rubber sheet monitoring

Industries We Serve

  • Metal and Steel Manufacturing
  • Automotive and Transportation
  • Pulp, Paper, and Packaging
  • Food & Beverage Processing
  • Glass and Ceramics
  • Plastics & Polymers
  • Aerospace & Defense
  • Electronics Manufacturing

Relevant Industry Standards

  • NFPA 79 (Electrical Standard for Industrial Machinery)
  • ASTM E1934 (Thermal Imaging Inspection)
  • ANSI/ISA-88 (Batch Control)
  • OSHA 1910
  • CSA Z462 (Workplace Electrical Safety Standard)

Case Studies

Paper Mill Quality Control

A South Carolina-based paper mill implemented THERMAL INFRARED DEVICES’s infrared line scanners on its high-speed press lines. By identifying roll defects and heat inconsistencies in real time, the plant increased production yield by 12% and significantly reduced customer complaints due to paper quality issues.

Steel Manufacturing Monitoring

A steel manufacturing plant in Indiana integrated our line scanner systems to track cooling and forming temperatures across metal sheets. This helped optimize thermal uniformity during rolling, decreasing material waste by 18% and saving over $400,000 annually in reprocessing costs.

Glass Fabrication Inspection

A glass manufacturing company in British Columbia integrated our infrared line scanners to monitor sheet uniformity during the float glass production process. The system improved throughput and reduced manual inspection time, resulting in a 20% increase in efficiency.

Contact Us

Ready to optimize your production lines with thermal insight? Let our experts guide you toward the right infrared line scanner solution. Contact us now to get started or request a personalized consultation.
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